Flapjack Production Line
Automatic & Semi-Automatic Flapjack Bar Manufacturing Solutions
Our Flapjack Production Line is engineered for the industrial production of oat-based baked snack bars made with syrup, butter, or fat-based binders.
Suitable for traditional oat-based bars, including British-style flapjack production.
Products You Can Manufacture
- Traditional oat flapjack bars
- Soft baked flapjack bars
- Crunchy oat snack bars
- Honey oat bars
- Fruit-filled flapjack bars
- Chocolate chip flapjack bars
- Yogurt or chocolate coated flapjacks
- Vegan and high-fiber oat bars
- Single-layer and layered baked bars
Raw Materials Supported
The flapjack bar production line supports a wide variety of bakery and snack ingredients:
- Rolled oats and oat flakes
- Butter or vegetable fats
- Honey and glucose syrup
- Brown sugar or caramel syrup
- Dried fruits and berries
- Nuts and seeds
- Coconut flakes
- Chocolate chips or compounds
- Fiber blends and plant-based ingredients
Production Process
1. Syrup & Binder Preparation
Butter, sugar syrup, honey, or glucose-based binders are heated and prepared to achieve proper viscosity and flavor balance.
2. Ingredient Mixing
Oats, dried fruits, seeds, and inclusions are gently blended with the binder in an industrial mixer to ensure even distribution without damaging structure.
3. Depositing & Forming
The mixture is deposited onto a forming conveyor and pressed into a continuous slab with adjustable thickness.
4. Baking Process
The slab passes through an industrial baking oven where controlled heat develops the characteristic flapjack texture, aroma, and structure.
5. Cooling & Stabilization
After baking, the product moves through a cooling tunnel to stabilize moisture and improve cutting performance.
6. Cutting System
Precision longitudinal and cross cutting units divide the slab into uniform bar sizes while maintaining clean edges.
7. Optional Coating
Products may be partially or fully coated with chocolate or yogurt compound for premium snack applications.
8. Automatic Packaging
Finished flapjack bars are transferred directly to high-speed packaging systems for hygienic wrapping.
Main Features of Our Flapjack Production Line
1
Continuous baked oat bar production
2
Controlled baking and moisture management
3
Uniform thickness and weight accuracy
4
Gentle mixing technology for delicate ingredients
5
PLC-based automation and recipe control
6
Food-grade stainless steel construction
7
Adjustable baking and forming parameters
8
Modular system suitable for product diversification
Production Capacity
Capacity options for flapjack bar manufacturing:
150 kg
/hour
300 kg
/hour
500 kg
/hour
1000 kg
/hour and above
We provide customized turnkey flapjack production solutions, available in both semi-automatic and fully automatic configurations, tailored to factory layout, product type, and investment scal
