Alke Machinery

Halva Production Line

Automatic & Semi-Automatic Halva Manufacturing Solutions

Our halva production line is designed for continuous, hygienic, and high-efficiency manufacturing of traditional and modern halva products.

Products You Can Manufacture

  • Traditional sesame halva
  • Plain tahini halva
  • Cocoa halva
  • Pistachio or nut-filled halva
  • Marble and layered halva varieties
  • Chocolate-coated halva products
  • Halva blocks and portioned bars
  • Premium confectionery halva snacks

Raw Materials Supported

Our halva manufacturing system processes a wide range of ingredients:

  • Tahini (sesame paste)
  • Sugar and glucose syrup
  • Soapwort extract (traditional aeration agent)
  • Cocoa powder
  • Pistachio, hazelnut, almond, peanut
  • Vanilla and natural flavors
  • Chocolate coatings
  • Functional or premium inclusions

Production Process

1. Tahini Preparation

Sesame paste (tahini) is prepared or transferred to the process tanks under controlled temperature conditions.

2. Sugar Syrup Cooking

Sugar and glucose syrup are cooked in vacuum or atmospheric cookers to reach the required structure and moisture level.

3. Aeration & Mixing

Cooked syrup is blended with tahini inside a special halva mixer where controlled crystallization creates the characteristic fibrous texture.

4. Flavor & Inclusion Addition

Cocoa, vanilla, nuts, or flavor components are added during mixing.

5. Forming & Molding

The halva mass is transferred into molds or forming systems for block or bar shaping.

6. Cooling & Stabilization

Products are cooled gradually to maintain structure and prevent oil separation.

7. Cutting & Portioning

Automatic cutting systems divide halva into uniform sizes.

8. Optional Chocolate Enrobing

Products can be coated using a chocolate enrobing line.

9. Packaging

Finished halva products are automatically packed for distribution.

Main Features of Our Halva Production Line

1

Fully automatic or semi-automatic production options

2

Controlled crystallization for authentic halva texture

3

Homogeneous mixing and stable product structure

4

Precise temperature and viscosity control

5

PLC-based automation and monitoring system

6

Food-grade stainless steel construction

7

Hygienic design with easy cleaning access

8

Modular system adaptable to different recipes

9

Reduced labor requirement and consistent quality output

Production Capacity

150 kg

/hour

250 kg

/hour

500 kg

/hour

1000 kg

/hour and above

Custom-engineered turnkey solutions are available depending on factory layout, automation level, and product variety.

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